HSCI Solid Stick Anodes

Jennings Anodes have been manufacturing and supplying HSCI Solid Stick Anodes (Jennings SA Series) for over 40 years, having initially manufactured all the Durichlor-51 anodes at our plant in the UK. 

Jennings Anodes have developed a full product line of High Silicon Cast Iron anodes with a capacity of over 3,000 tons per year from our production facilities across the world.

Application

Element

ASTM A518 / A518M

BS 1591 1975

Grade 1 (Si - Fe)  

Grade 3 (Si - Fe - Cr)  

Carbon

0.65 - 1.10%

0.70 - 1.10%

1.40% Max.

Manganese

1.50% Max.

1.50% Max.

0.50% Max.

Silicon

14.20 - 14.75%

14.20 - 14.75%

14.25 - 15.25%

Chromium

0.50% Max.

3.25 - 5.00%

0.50% Max.

Molybdenum

0.50% Max.

0.20% Max.

--

Copper

0.50% Max.

0.50% Max.

--

Sulphur

--

--

0.10% Max.

Phosphorus

--

--

0.25% Max.

Iron

Remainder

Remainder

Remainder


Environment

Nominal Current Density

Consumption Rate

Note

Soil / Fresh Water

2 - 5 A/m2

0.1 - 0.5 kg/A-y

    Avoid:

Dry Soils

High pH Value

High Sulfate


    Consider during design:

End Effect

Brittle

Chrome Alloy - Chloride Environment

0.2 - 0.5 A/ft2

0.2 - 1.2 lbs/A-y

Carbon Backfill

5.0 - 10 A/m2

0.05 - 0.3 kg/A-y

0.5 - 1.0 A/ft2

0.1- 0.7 lbs/A-y

Seawater

10 - 50 A/m2

0.3 - 0.5 kg/A-y

1.0 - 5.0 A/ft2

0.7 - 1.0 lbs/A-y


Jennings Anodes HSCI Solid Stick anodes (SA Series) are manufactured by a Chill Casting method using gravity to feed the metal mold. 


Product Features


  • Compact structure: lower chemical segregation, no gas porosity, no internal shrinkage, and non-metallic inclusions. Proven by adherence to ASTM E186 X-Ray level 1-2
  • Cast in taper pin or bolt connection with high quality epoxy resin encapsulation & heat shrink sleeve ensures superior cable connection at the anode head
  • High anode utilization of between 60% ~ 70% of the anode weight results in an economic CP solution


Anode Model

Anode Weight

Anode Diameter

Overall Length

Surface Area

JA - 48 - SA2S

23.00lbs (10.50kg)

Ф1.50" (38mm)

48" 

(1220mm)

1.61sq.ft. (0.15m²)

JA - 48 - SA3S

39.50lbs (18.00kg)

Ф2.00" (51mm)

2.15sq.ft. (0.20m²)

JA - 48 - SA4S

88.00lbs (40.00kg)

Ф3.00" (76mm)

3.23sq.ft. (0.30m²)

Anode Model

Anode Weight

Anode Diameter

Overall Length

Surface Area

JA - 60 - SA2

28.50lbs (13.00kg)

Ф1.50" (38mm)

60" 

(1524mm)

2.10sq.ft. (0.19 m²)

JA - 60 - SA3

48.50lbs (22.00kg)

Ф2.00" (51mm)

2.70sq.ft. (0.25 m²)

JA - 60 - SA4

108.00lbs (49.00kg)

Ф3.00" (76mm)

4.00sq.ft. (0.37 m²)

  • All weights and dimensions are nominal and subject to variation in material compositions and Jennings Anodes foundry tolerance.
  • Above standard sizes are available at Jennings Anodes warehouse. Other configurations are available upon special request. 
  • Configurations include bare anodes connected with lead cable/wire, pre-packaged in coke backfills and assembled in a strung. 


Please kindly contact Jennings Anodes Sales Representatives for further assistance.


Ordering Information


  • Anode Model* 
  • Anode Configuration
  • Quantity*
  • Delivery Address* (Estimated Shipping Cost)






Jennings Anodes casting process ensures the ultimate performance of the anode and the life of the anode. Our internal testing standards and the 3rd party tests are performed to guarantee high quality of the products. Every anode is stamped with a unique serial number for quality tracking and after-sale service. 


Testing

Chemical Composition

Physical Appearance

Testing Standard

ISO 9001 Quality Management System and Foundry Internal Quality Standard

ASTM E350

ASTM E186/E446, Foundry ITP

Testing Item

Chemical Analysis

Anode Surface, Finish and Appearance

(Oxide Slag, Internal Shrinkage, Gas Porosity, Surface Crack, Non-metallic Inclusion etc.) 

Anode Size, Unit Weight

Lead Wire / Cable Specification, Pulling Tension of Lead Wire / Cable connection

Epoxy Resin Sealing, Connection Resistance, Drop Impact test etc.

Transverse Bend Test (available upon request)

Equipment & Devices

Optical Emission Spectrometer

Labspark 750A, Thermoscientific Niton XL2-980

Visual Inspection, Calipers, Tap Measure, Scale, Tensile Tester etc.


According to ASTM sampling practice, anode samples are taken before and after every heat. Quality Assurance and Quality Control procedures are employed and strictly implemented to guarantee the performance of Jennings Anodes products. 


Testing reports are enclosed in the shipping documents for each order. The 3rd party testing is conducted by customer’s special request at extra charge. 

Jennings Anodes has strict packing standards to guarantee safe delivery. Clear shipping marks and documentation make it easier for acceptance of the order. 


Anode

Model

Unit of

Measurement

Packing Details

Number of Anodes 

per Crate/Pallet 

Crate/Palle

Dimension

Net Weight

Gross Weight

Number of Crates/Pallets

per 20ft. Container 

JA - 48 - SA2S

EA

90

57" × 24" × 29"

(1450 × 600 × 730mm)

2083lbs

(945kg)

2194lbs

(995kg)

22

JA - 48 - SA3S

56

57" × 23" × 28" 

(1450 × 590 × 720mm)

2222lbs 

(1008kg)

2359lbs

(1070kg)

20

JA - 48 - SA4S

25

57" × 24" × 27" 

(1450 × 600 × 690mm)

2205lbs

(1000kg)

2348lbs

(1065kg)

20

Anode

Model

Unit of

Measurement

Packing Details

Number of Anodes

per Crate/Pallet 

Crate/Pallet Dimension

Net Weight

Gross Weight

Number of Crates/Pallets 

per 20ft. Container

JA - 60 - SA2

EA

90

69" × 24" × 29"

(1760 × 600 × 730mm)

2379lbs

(1170kg)

2734lbs

(1240kg)

17

JA - 60 - SA3

56

69" × 23" × 28"

(1760 × 590 × 720mm)

2716lbs

(1232kg)

2877lbs

(1305kg)

16

JA - 60 - SA4

25

69" × 24" × 27"

(1760 × 600 × 690mm)

2701lbs

(1225kg)

2855lbs

(1295kg)

16


Custom packing is available upon request. 


Shipping Documents


  • Proforma Invoice
  • Packing List 
  • Testing Reports (Chemical Composition, Electrochemical Properties Test, Certificate of Compliance)
  • Others upon request (Certificate of Origin etc.)

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