Magnesium Anode (D-shaped)

Magnesium anodes are a widely used solution for corrosion control when impressed current cathodic protection is not an appropriate or feasible option for the intended facilities.

Bare magnesium anodes are most commonly used anode for applications in soil. The greater negative potential of the magnesium anode results in a high driving voltage which allows the anode to supply sufficient protection to underground steel structure in soil with medium to high resistivity (1,000 – 10,000 Ω·cm).

Our bare magnesium anode is usually made into two types with differing electrode potential (relative to Cu/CuSO4 reference electrode). They can be used to protect most buried metallic structures found in a range of soil resistivities. High potential magnesium anode are often utilized in dry or resistant earth, or where increased current is needed due to a poorly coated tank. Standard potential magnesium anodes perform well in corrosive soil, if the tank is well coated, and in this case will last longer than the high potential alloy.

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Quality Substrate Material

Our magnesium anode is manufactured under the ASTM B843-M1C standard for high potential or ASTM B843-AZ63B standard for standard potential, according to the following composition:

Element High Potential (ASTM B843 – M1C) Standard Potential (ASTM B843 – AZ63B)
Aluminum (Al) 0.01% 5.3 – 6.7%
Manganese (Mn) 0.5 – 1.3% 0.15 – 0.7%
Zinc (Zn) 2.5 – 3.5%
Silicon (Si) 0.05% 0.1%
Copper (Cu) 0.02% 0.02%
Nickel (Ni) 0.001% 0.002%
Iron (Fe) 0.03% 0.003%
Other Each 0.05%
Others Total 0.3% 0.3%
Magnesium (Mg) Remainder Remainder

Different Electro-potential Options

There are two common cast magnesium anode available:
1. Standard Magnesium Alloy Anode

A standard potential anode has a nominal corrosion potential of -1.55 volts (relative to a Cu/CuSO4 reference electrode). It is ideal for soil conditions where resistivity is under 20 Ω·cm.

2. High Potential Magnesium Alloy Anode

High potential magnesium anodes have higher open circuit voltage and driving potential. It produces an open circuit potential of negative 1.7~1.75 volts, which is 20~30% greater than is typically found with conventional magnesium anodes. This yields more current output and achieves a greater efficiency; reaching a sufficient cathodic protection level whilst maintaining a lower consumption of the anodes. They are ideally suited for structures buried in soils with resistivities exceeding 2,000 Ω·cm, or for structures containing numerous corrosion clusters.

Technical Measurement High Potential Standard Potential
Open Circuit Potential (-V) 1.7 ~ 1.75 1.5 ~ 1.55
Close Circuit Potential (-V) 1.58 ~ 1.62 1.45 ~ 1.50
Min. Current Capacity 500 A.h/lbs (1100 A.h/kg) 550 A.h/lbs (1230 A.h/kg)
Min. Current Efficiency 50% 55%

Remarks: Open/close circuit potential is with respect to a Saturated Calomel Reference Electrode.

Measured Electrical Efficiency Curve of Bare Magnesium Anode

Strict Quality Control

By conforming to ISO 9001:2015 standards, our anodes are manufactured, inspected, and tested in accordance with the most stringent quality control procedures to ensure peak performance.

Customized Configurations

Standard sizes below are available at Jennings Anodes warehouse. Other sizes are available upon request.

Item No. Anode Dimensions ( W x H x L ) Insert Dimensions Prepackaged Size Weight
High Potential Standard Potential Wc T Diameter Length Bare Prepackaged
JA-MG-5D2 2.8” x 3.0” x 12.2” (70 x 76 x 310 mm) 2.8” x 3.0” x 12.0” (70 x 76 x 305 mm) 0.6” (14 mm) 0.06” (1.5 mm) 5” (127 mm) 17.7” (450 mm) 5 lbs (2.3 kg) 18.1 lbs (8.2 kg)
JA-MG-5D3 3.5” x 3.7” x 7.5” (89 x 95 x 190 mm) 3.5” x 3.7” x 7.1” (89 x 95 x 180 mm) 0.6” (14 mm) 0.06” (1.5 mm) 6.3” (160 mm) 11.8” (300 mm) 5 lbs (2.3 kg) 19.8 lbs (9 kg)
JA-MG-9D2 2.8” x 3.0” x 21.5” (70 x 76 x 545 mm) 2.8” x 3.0” x 21.3” (70 x 76 x 540 mm) 0.6” (14 mm) 0.06” (1.5 mm) 5.5” (140 mm) 27.2” (690 mm) 9 lbs (4.1 kg) 35.3 lbs (16 kg)
JA-MG-9D2-1 2.5” x 2.6” x 25.6” (63.5 x 67 x 650 mm) 2.5” x 2.6” x 25.2” (63.5 x 67 x 640 mm) 0.6” (14 mm) 0.06” (1.5 mm) 5.1” (130 mm) 31.9” (810 mm) 9 lbs (4.1 kg) 55.1 lbs (25 kg)
JA-MG-9D3 3.5” x 3.7” x 13.6” (89 x 95 x 345 mm) 3.5” x 3.7” x 12.8” (89 x 95 x 325 mm) 0.6” (14 mm) 0.06” (1.5 mm) 6.3” (160 mm) 21.7” (550 mm) 9 lbs (4.1 kg) 35.3 lbs (16 kg)
JA-MG-14D2 2.8” x 3.0” x 33.5” (70 x 76 x 850 mm) 2.8” x 3.0” x 32.1” (70 x 76 x 815 mm) 0.6” (14 mm) 0.06” (1.5 mm) 5.5” (140 mm) 37.4” (950 mm) 14.0 lbs (6.36 kg) 48.5 lbs (22 kg)
JA-MG-17D2 2.5” x 2.6” x 47.6” (63.5 x 67 x 1210 mm) 2.5” x 2.6” x 46.8” (63.5 x 67 x 1188 mm) 0.6” (14 mm) 0.06” (1.5 mm) 5.5” (140 mm) 53.1” (1350 mm) 17.0 lbs (7.7 kg 68.3 lbs (31 kg)
JA-MG-17D3 3.5” x 3.7” x 25.4” (89 x 95 x 645 mm) 3.5” x 3.7” x 24.0” (89 x 95 x 610 mm) 0.6” (14 mm) 0.06” (1.5 mm) 6.3” (160 mm) 30.7” (780 mm) 17.0 lbs (7.7 kg) 48.5 lbs (22 kg)
JA-MG-17D4 4.0” x 4.3” x 20.7” (102 x 108 x 525 mm) —— 0.6” (14 mm) 0.06” (1.5 mm) 7.5” (190 mm) 26.8” (680 mm) 17.0 lbs (7.7 kg) 61.7 lbs (28 kg)
JA-MG-20D2 2.8” x 3.0” x 60.0” (70 x 76 x 1524 mm) 2.8” x 3.0” x 58.9” (70 x 76 x 1495 mm) 0.6” (14 mm) 0.06” (1.5 mm) 5.5” (140 mm) 65.0” (1650 mm) 20 lbs (9.1 kg) 83.8 lbs (38 kg)
JA-MG-32D5 5.5” x 5.7” x 19.6” (140 x 146 x 498 mm) 5.5” x 5.7” x 18.6” (140 x 146 x 472 mm) 0.8” (20 mm) 0.08” (2 mm) 7.9” (200 mm) 26.8” (680 mm) 32 lbs (14.5 kg) 66.1 lbs (30 kg)
JA-MG-48D5 5.5” x 5.7” x 29.5” (140 x 146 x 750 mm) 5.5” x 5.7” x 28.0” (140 x 146 x 710 mm) 0.8” (20 mm) 0.08” (2 mm) 8.1” (205 mm) 37.8” (960 mm) 48.1 lbs (21.8 kg) 99.2 lbs (45 kg)
JA-MG-60D4 4.4” x 4.4” x 60.0” (112 x 112 x 1524 mm) 4.5” x 4.5” x 58.5” (114 x 114 x 1485 mm) 0.8” (20 mm) 0.12” (3 mm) 7.5” (190 mm) 65.0” (1650 mm) 60 lbs (27.3 kg) 149.9 lbs (68 kg)

Main Technical Parameters

Substrate

Magnesium

Shape

D-shaped

Environment

Fine Sand, Soil

Application

Pipelines, Storage Tank

Packaging Information

We have strict packing protocols to guarantee safe delivery of our products. Clear shipping marks and documentation make delivery acceptance straightforward and simple.

Item No. Anode Type Anode Qty (per pallet) Pallet Dimensions (L x W x H) Weight Pallet Qty (per 20ft. container)
N.W. G.W.
JA-MG-5D3 Bare Anode 270 40″ × 40″ × 27″ (1020 × 1020 × 690 mm) 1370 lbs (622 kg) 1410 lbs (635 kg) 33
JA-MG-9D3 Bare Anode 270 41.5″ × 41.5″ × 32″ (1050 × 1050 × 810 mm) 2440 lbs (1108 kg) 2478 lbs (1125 kg) 19
JA-MG-17D3 Bare Anode 144 41.5″ × 41.5″ × 32″ (1050 × 1050 × 810 mm) 2478 lbs (1108 kg) 2522 lbs (1144 kg) 18
Prepacked Anode 50 46.5” x 42.5” x 40.5” (1180 x 1080 x 1030 mm) 2478 lbs (1125 kg) 2600 lbs (1180 kg) 18
JA-MG-20D2 Bare Anode 120 57″ × 32.5″ × 32″ (1450 × 810 × 800 mm) 2406 lbs (1092 kg) 2456 lbs (1110 kg) 19
Prepacked Anode 20 72” x 32” x 25” (1830 x 810 x 630 mm) 1695 lbs (770 kg) 1805 lbs (820 kg) 21
JA-MG-32D5 Bare Anode 80 41.5″ × 41.5″ × 33.5″ (1050 × 1050 × 860 mm) 2560 lbs (1160 kg) 2600 lbs (1180 kg) 18
Prepacked Anode 40 43.5” x 45” x 42.5” (1110 x 1140 x 1080 mm) 2687 lbs (1220 kg) 2780 lbs (1270 kg) 17
JA-MG-40D3 Bare Anode 60 58” x 35.5” x 26.5” (1470 x 910 x 680mm) 2406 lbs (1092 kg) 2456 lbs (1115 kg) 19
Prepacked Anode 20 68” x 35.5” x 28.5” (1730 x 910 x 720mm) 1785 lbs (810 kg) 1895 lbs (860 kg) 18
JA-MG-48D5 Bare Anode 50 41.5″ × 41.5″ × 34″ (1050 × 1050 × 870 mm) 2405 lbs (1090 kg) 2450 lbs (1112 kg) 19
Prepacked Anode 24 2.5” x 51.5” x 35” (1080 x 1310 x 890mm) 2400 lbs (1090 kg) 2522 lbs (1145 kg) 16
JA-MG-60D4 Bare Anode 40 60.5″ × 32.5″ × 28.5″ (1540 × 810 × 710 mm) 2405 lbs (1090 kg) 2460 lbs (1116 kg) 19

Remarks: Custom packing is available upon request.

Shipping Documents:

  • Proforma invoice
  • Packing list
  • Testing reports (Chemical Composition, Electrochemical Properties Test, Certificate of Compliance)
  • Certificate of origin (upon request)

Testing

We employ ISO 9001:2015 quality management system and rigorous internal testing standards to ensure the optimum lifespan and performance of our anodes. Each anode is labelled with a unique serial number for quality tracking.

Technical Measurement Chemical Composition Electrochemical Performance Physical Properties
Testing Standard ATSM A518 (Gr1) ATSM A518 (Gr3) Foundry ITP
Testing Content Chemical Analysis Circuit Potential / Anode Resistance / Current Efficiency Surface Finish / Dimension & Weight / Steel Core / Cable Connection / Sealing / Backfill Packaging
Equipments Optical Emission Spectrometer OBLF QSN 750 Electrochemical Analyzer EPI 200 Calibrated Digital Measuring Devices

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